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Lifetime production with Lifetime Care

JBT Food & Dairy Systems B.V.'s Lifetime Care programme ensures maximum productivity of your existing installations even when you decide to change over to a new product, a new method of packaging, a new process or even upon moving to a new production site.

Lifetime Care is an extensive upgrade package of features, modifications and customised solutions. It has been specifically designed to extend the useful technological life – but above all the economic life – of your equipment and production lines. Lifetime Care optimises your production processes to stay ahead of any possible competion!

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Retrofit packages

This table shows some of the standard Retrofit packages available to your equipment. This list may not be complete and special solutions may be designed for your specific needs. Please enquire!

 

  maintanability reliability accuracy / hygiene efficiency flexibility capacity improvement
In-container sterilisation            
open twist discharge *       * *

improved steam seal

* *        

frequency drive

* * *      

mod. indexing mechanism

*     *   *

new chain greaser

*     *    
             

vacuum filler

           

clamping star

    * * *  

replacement filler valves

  * *   * *

internal CIP

  * * * * *

lifting sealer

  * * *    

centring cones

* * *      

freq. control vacuum pump

      * *  

neck support

        *  

quick change handling parts

      * *  

continuous level measuring

  * * *    
             

weight filler

           

improved shelflife

* * * * *  

replacement filler valves

  * *   * *

neck gripper

* * *      

lifting sealer

  * * *    

upgraded bottle clamps

  * * * *  

loadcell sealing

    *      

valve support

* * *      

improved weigh control unit

  * * *    

S7-upgrade

* *   *    

quick change handling parts

      * *  
             
Sterideal            

S7 upgrade

* * * *    

aseptic homogenizing

    *   *  

improved homogenizing device

* *

*

     

hydraulic homogening pressure system

* * *   *  

 

           
Blowmoulding machine            

deduster

  * * *    
CIP   * * *    
6-layer upgrade     *   *  

 

Recently executed upgrades and retrofits:

Sterideal re-located from Germany to Chile with an upgraded control system

Sterideal upgrades are a world wide success. We developed some very effective upgrade kits for the Sterideal. An example is the “S5 -> S7 Upgrade kit”, which not only replaces the Siemens S5 control system (the brains) with S7, but also replaces the product supply unit (the heart) with a new one.

Rotary Filler Retrofit in Greece

retrofit greeceAs we all know innovation regarding electronic parts is moving fast. For rotary fillers we have new control systems upgrade packages available in particular for the weight control system of “Penko” and the control system of “Siemens” in general.

 

In Container Sterilizer Retrofit in Spain

retrofit spainA big retrofit is being executed. Moving a Sterilizer from Barcelona to Valencia. With this project we did not only move the machine but replaced the first tower and replaced or revised a lot of other parts elsewhere in the machine. The customer can rely on this machine for many years to come, once this job is finished.

 

Blow moulder retrofit in Australia

Last year there we did a  successful retrofit/service job to pair of well-used  bottle blowmoulding systems “down-under” The work involved the upgrade of the HMI (Human-Machine-Interface), the PC and the general overhaul of the blow moulders after same 8 years of very intensive use.